Precast Concrete Lintels for Structural Openings

Lintels are horizontal precast concrete structural beams placed above doors, windows, and other openings in masonry walls. Their primary function is to support the load from the wall, floor, or roof above the opening and transfer it safely to the surrounding masonry.

The lintel spans the opening, bearing onto the masonry at each end. It carries the weight of the wall above, preventing it from sagging or cracking into the opening below. The bearing ends must be adequately supported by the surrounding masonry.

At Majorcon Precast, our lintels are engineered for structural reliability, providing essential support and preventing cracking around openings. Build with confidence. Build with Majorcon Precast.

Primary Uses

Why Choose Our Lintels

Frequently Asked Questions

Lintels are critical structural elements requiring correct specification. Here are answers to the technical questions we receive from builders, architects, and structural engineers.

Lintel sizing depends on three critical factors:

1. Length:

  • Measure the clear span (width of opening)

  • Add minimum 150mm bearing at each end

  • Example: 1200mm opening + 150mm + 150mm = 1500mm lintel

2. Width:

  • Match the wall thickness

  • For cavity walls, consider separate lintels or combined units

3. Height:

  • Determined by load requirements

  • Taller lintels carry heavier loads

  • Our technical team calculates required height based on load

 
 
Opening WidthTypical Lintel LengthTypical Height
Up to 900mm1200mm75mm – 100mm
900mm – 1500mm1200mm – 1800mm100mm – 150mm
1500mm – 2100mm1800mm – 2400mm150mm – 215mm
2100mm – 2700mm2400mm – 3000mm215mm+

Bearing length is critical for structural safety:

ApplicationMinimum BearingRecommended Bearing
Standard residential150mm each end150mm – 200mm
Heavy loads200mm each end225mm – 300mm
Commercial/Industrial225mm each end300mm+

Important considerations:

  • Bearing ends must be on solid masonry, not on plaster or finishes

  • Bearing area must have sufficient strength to support the load

  • Longer bearings may be required for soft brick or block work

  • Our technical team calculates exact bearing requirements for your loads

Lintels support multiple load types:

Load TypeDescriptionTypical Value
Dead LoadWeight of wall above lintelDepends on wall height and density
Imposed LoadFloor or roof loads transferred to wallBuilding code dependent
Wind LoadLateral wind pressureBuilding code dependent
Concentrated LoadsPoint loads from beams aboveCalculated per project

For standard residential openings, we provide lintels suitable for:

  • Single storey: Cavity or solid wall to eaves level

  • Two storey: Supporting one floor plus roof

For non-standard loads, please provide structural calculations to our technical team.

Proper installation ensures structural performance:

Step-by-Step Installation:

  1. Prepare bearings: Ensure bearing areas are level, clean, and correctly positioned

  2. Bedding: Apply mortar bed to bearing areas (full bed, not spot bedding)

  3. Positioning: Place lintel with correct bearing at each end, level and square

  4. Propping: For longer spans, provide temporary props until mortar cured

  5. Build above: Continue masonry above lintel, ensuring full mortar joints

  6. Curing: Allow minimum 7 days before removing props (longer for heavy loads)

Critical checks:

  • Lintel must be installed the correct way up (reinforcement position)

  • Bearings must be full width of wall

  • Lintel must be level both along length and across width

Yes, cavity wall openings require special consideration:

Option 1: Separate Lintels

  • Inner leaf lintel and outer leaf lintel installed independently

  • Allows for thermal break between leaves

  • Requires two lintels per opening

Option 2: Combined Lintel

  • Single lintel spanning both leaves

  • Provides continuous support

  • May create thermal bridge (insulation required)

Option 3: Boot Lintel

  • L-shaped profile supporting outer leaf

  • Used with separate inner lintel

Our technical team can advise on the best solution for your cavity wall construction.

FeaturePrecast Concrete LintelsSteel Lintels
DurabilityNo corrosion, indefinite lifeCan rust, requires protection
Fire ResistanceExcellent inherent resistanceRequires fire protection
MaintenanceNonePeriodic painting required
AppearanceMatches masonry, can be paintedVisible if not concealed
Thermal PerformanceBetter, less cold bridgingPoor, creates cold bridge
CostCompetitive, long-term valueLower initial cost
InstallationHeavy, requires handlingLighter, easier handling

Precast concrete lintels offer superior durability and lower lifetime costs.

Yes, we manufacture specialist lintels for non-standard openings:

Opening TypeLintel Solution
Arched openingsPrecast arched lintels to match curve
Bay windowsCorner lintels and angled units
Circular windowsCircular ring lintels
Segmental archesPrecast arch units with lintel action
Decorative openingsCustom shapes to architect design

Provide detailed drawings to our technical team for custom solutions.

Yes, aesthetic options include:

FinishDescription
Fair-facedSmooth finish for painting
Brick matchingColor matched to brickwork
Stone textureTextured finish to match natural stone
Exposed aggregateDecorative stone exposed
Reveal liningFormed rebate for window frame

For visible lintels where appearance matters, discuss finishing options with our Sales Team.

Standard lintels are available up to 3000mm span. For larger openings:

SpanSolution
Up to 3000mmStandard precast lintels
3000mm – 4500mmSpecialist deep section lintels
4500mm – 6000mmPrestressed concrete lintels
Over 6000mmSteel or concrete beam alternatives

Contact our technical team for larger span requirements.

Lintel reinforcement is engineered for structural performance:

ComponentFunction
Main reinforcementHigh-tensile steel bars in tension zone
Shear reinforcementLinks or stirrups to resist diagonal tension
Nominal reinforcementDistribution steel to control cracking
CoverAdequate concrete cover for fire and corrosion protection

Reinforcement is designed by structural engineers to suit specific load requirements. All our lintels are manufactured to approved designs.