Precast Concrete Lintels for Structural Openings
Lintels are horizontal precast concrete structural beams placed above doors, windows, and other openings in masonry walls. Their primary function is to support the load from the wall, floor, or roof above the opening and transfer it safely to the surrounding masonry.
The lintel spans the opening, bearing onto the masonry at each end. It carries the weight of the wall above, preventing it from sagging or cracking into the opening below. The bearing ends must be adequately supported by the surrounding masonry.
At Majorcon Precast, our lintels are engineered for structural reliability, providing essential support and preventing cracking around openings. Build with confidence. Build with Majorcon Precast.
Primary Uses
- Above doors and windows in houses and apartments.
- Supporting larger openings in shops, offices, and industrial buildings.
- Internal and external doorways.
- All types and sizes of window openings.
- Supporting loads above larger garage openings.
- Any penetration requiring structural support.
Why Choose Our Lintels
- Engineered to safely transfer loads from walls, floors, and roofs above openings to the surrounding masonry.
- Proper lintel support eliminates stress concentrations that cause diagonal cracking above doors and windows.
- Concrete provides inherent fire resistance, maintaining structural integrity during fire events.
- Unlike steel, concrete lintels will not rust or corrode, requiring no painting or ongoing maintenance.
- Delivered to site cured and ready for immediate installation, reducing construction time.
Frequently Asked Questions
Lintels are critical structural elements requiring correct specification. Here are answers to the technical questions we receive from builders, architects, and structural engineers.
Lintel sizing depends on three critical factors:
1. Length:
Measure the clear span (width of opening)
Add minimum 150mm bearing at each end
Example: 1200mm opening + 150mm + 150mm = 1500mm lintel
2. Width:
Match the wall thickness
For cavity walls, consider separate lintels or combined units
3. Height:
Determined by load requirements
Taller lintels carry heavier loads
Our technical team calculates required height based on load
| Opening Width | Typical Lintel Length | Typical Height |
|---|---|---|
| Up to 900mm | 1200mm | 75mm – 100mm |
| 900mm – 1500mm | 1200mm – 1800mm | 100mm – 150mm |
| 1500mm – 2100mm | 1800mm – 2400mm | 150mm – 215mm |
| 2100mm – 2700mm | 2400mm – 3000mm | 215mm+ |
Bearing length is critical for structural safety:
| Application | Minimum Bearing | Recommended Bearing |
|---|---|---|
| Standard residential | 150mm each end | 150mm – 200mm |
| Heavy loads | 200mm each end | 225mm – 300mm |
| Commercial/Industrial | 225mm each end | 300mm+ |
Important considerations:
Bearing ends must be on solid masonry, not on plaster or finishes
Bearing area must have sufficient strength to support the load
Longer bearings may be required for soft brick or block work
Our technical team calculates exact bearing requirements for your loads
Lintels support multiple load types:
| Load Type | Description | Typical Value |
|---|---|---|
| Dead Load | Weight of wall above lintel | Depends on wall height and density |
| Imposed Load | Floor or roof loads transferred to wall | Building code dependent |
| Wind Load | Lateral wind pressure | Building code dependent |
| Concentrated Loads | Point loads from beams above | Calculated per project |
For standard residential openings, we provide lintels suitable for:
Single storey: Cavity or solid wall to eaves level
Two storey: Supporting one floor plus roof
For non-standard loads, please provide structural calculations to our technical team.
Proper installation ensures structural performance:
Step-by-Step Installation:
Prepare bearings: Ensure bearing areas are level, clean, and correctly positioned
Bedding: Apply mortar bed to bearing areas (full bed, not spot bedding)
Positioning: Place lintel with correct bearing at each end, level and square
Propping: For longer spans, provide temporary props until mortar cured
Build above: Continue masonry above lintel, ensuring full mortar joints
Curing: Allow minimum 7 days before removing props (longer for heavy loads)
Critical checks:
Lintel must be installed the correct way up (reinforcement position)
Bearings must be full width of wall
Lintel must be level both along length and across width
Yes, cavity wall openings require special consideration:
Option 1: Separate Lintels
Inner leaf lintel and outer leaf lintel installed independently
Allows for thermal break between leaves
Requires two lintels per opening
Option 2: Combined Lintel
Single lintel spanning both leaves
Provides continuous support
May create thermal bridge (insulation required)
Option 3: Boot Lintel
L-shaped profile supporting outer leaf
Used with separate inner lintel
Our technical team can advise on the best solution for your cavity wall construction.
| Feature | Precast Concrete Lintels | Steel Lintels |
|---|---|---|
| Durability | No corrosion, indefinite life | Can rust, requires protection |
| Fire Resistance | Excellent inherent resistance | Requires fire protection |
| Maintenance | None | Periodic painting required |
| Appearance | Matches masonry, can be painted | Visible if not concealed |
| Thermal Performance | Better, less cold bridging | Poor, creates cold bridge |
| Cost | Competitive, long-term value | Lower initial cost |
| Installation | Heavy, requires handling | Lighter, easier handling |
Precast concrete lintels offer superior durability and lower lifetime costs.
Yes, we manufacture specialist lintels for non-standard openings:
| Opening Type | Lintel Solution |
|---|---|
| Arched openings | Precast arched lintels to match curve |
| Bay windows | Corner lintels and angled units |
| Circular windows | Circular ring lintels |
| Segmental arches | Precast arch units with lintel action |
| Decorative openings | Custom shapes to architect design |
Provide detailed drawings to our technical team for custom solutions.
Yes, aesthetic options include:
| Finish | Description |
|---|---|
| Fair-faced | Smooth finish for painting |
| Brick matching | Color matched to brickwork |
| Stone texture | Textured finish to match natural stone |
| Exposed aggregate | Decorative stone exposed |
| Reveal lining | Formed rebate for window frame |
For visible lintels where appearance matters, discuss finishing options with our Sales Team.
Standard lintels are available up to 3000mm span. For larger openings:
| Span | Solution |
|---|---|
| Up to 3000mm | Standard precast lintels |
| 3000mm – 4500mm | Specialist deep section lintels |
| 4500mm – 6000mm | Prestressed concrete lintels |
| Over 6000mm | Steel or concrete beam alternatives |
Contact our technical team for larger span requirements.
Lintel reinforcement is engineered for structural performance:
| Component | Function |
|---|---|
| Main reinforcement | High-tensile steel bars in tension zone |
| Shear reinforcement | Links or stirrups to resist diagonal tension |
| Nominal reinforcement | Distribution steel to control cracking |
| Cover | Adequate concrete cover for fire and corrosion protection |
Reinforcement is designed by structural engineers to suit specific load requirements. All our lintels are manufactured to approved designs.


